Engineering in packaging: why customized solutions are worthwhile

When industrial companies ship machines, components or systems around the world, it's not just about transportation. Above all, it is about ensuring that everything arrives at its destination intact and on time. This is exactly where packaging engineering comes into play - an area in which technical expertise and logistical thinking come together. Tailor-made packaging solutions play a decisive role here.

What does engineering in packaging actually mean?

Packaging engineering describes the technical development of packaging solutions that are precisely tailored to the goods being transported. In contrast to standard packaging, "just any box" is not used here. Instead, materials, dimensions, load-bearing capacity and handling are planned precisely - based on the product, the transportation conditions and the logistical requirements.
While traditional packaging services often rely on prefabricated packaging materials, engineering is about developing new packaging. This applies, for example, to complex machines, sensitive systems or even heavy components that have to be transported worldwide.
Typical areas of application are mechanical and plant engineering, aerospace, the energy sector or special vehicle construction - in other words, wherever standard solutions reach their limits.

What advantages do customized packaging solutions offer?

Individually planned packaging not only provides better protection. It is often also more economical because it is precisely adapted to the dimensions and weight of the product. This means that transport volumes and loading areas are optimally utilized. At the same time, it ensures that sensitive areas are particularly well padded or supported.
Another advantage: the risk of transport damage is significantly reduced. Components do not have to be reworked or replaced, and there are fewer delays in the project process. Customized packaging also offers advantages when it comes to customs inspections or compliance with international regulations such as ISPM 15 - because it is prepared for all eventualities.
The packaging can also be integrated into the customer's processes. Whether crane operations, forklift handling or automated logistics systems - a well thought-out solution saves time and makes processes safer.

Why standard solutions are often not enough

Industrial goods are often not only heavy, but also particularly shaped, sensitive or valuable. In such cases, standard packaging can even become a risk. It either does not offer enough protection or is too large and causes unnecessary transportation costs.
Practical examples show how quickly problems can arise: An incorrectly dimensioned crate can tip over during loading, unsecured parts can slip, or sensitive surfaces can be scratched. The effects of temperature and humidity also play a role, especially with long transportation routes or intermediate storage.
When it comes to heavy goods, hazardous goods or sensitive electronic components, standard solutions are simply not suitable. Technical expertise is required here.

How an engineering project works at AXXUM

At AXXUM, every project begins with a precise analysis. Not only are the dimensions and weight of the transported goods recorded, but also requirements such as the transport route, handling frequency, climatic conditions and the planned loading.
Our experts then create a customized packaging concept. Modern CAD software is used to create 3D models that can be used to virtually simulate the entire packaging process. This allows weak points to be identified and rectified at an early stage.
Once the concept has been approved, it is implemented. The required packaging materials are manufactured in our own production facilities - whether made of wood, metal or plastic. On request, AXXUM can also take care of the complete packaging on site at the customer's premises, including documentation and load securing.

Case study: Optimized packaging for a mechanical engineering company

A medium-sized mechanical engineering company was faced with the challenge of exporting several sensitive plant components to Asia. Previous packaging solutions regularly led to damage - especially on longer transport routes with several reloads.
AXXUM developed a new packaging concept with shock-absorbing bearings and custom-fit inner padding. The crate was also designed in such a way that it could be lifted more easily and safely.
The result: no more damage during transportation, faster packaging thanks to better handling and a noticeable reduction in freight costs - because the new concept required less volume.

When is an individual packaging solution really worthwhile?

Not every product needs elaborate special packaging. But whenever high values, special sensitivities or complex transportation routes are involved, the investment is worthwhile. Even when it comes to particularly large or heavy components, a customized solution is often the only safe option.
Packaging engineering is particularly useful for companies

• that export regularly,
• have high quality and deadline requirements
• or work with sensitive, customized products.

Conclusion: Better packaging with technical expertise

Packaging engineering is not a luxury, but an investment in safety, efficiency and quality. Those who rely on customized solutions at an early stage save costs in the long term, protect their products better and bring more stability to their logistics processes. For many industrial companies, this is a decisive competitive advantage.